Custom GU dash mod for extra guages

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ricster
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Custom GU dash mod for extra guages

Post by ricster »

I have been contemplating doing this mod for ages now. I get very irritated by the glare/reflection from the standard dashboard on the windscreen when the sun hits it at a certain angle ( this is not just a Patrol thing.... almost all my cars did this)

So... after much research on the web, and finding some info on the Aussie sites, one can buy a "pod/console" that fits on top of the center air vents above the radio. This costs a few Aussie $ though. The Rand exchange rate makes this NOT appealing to me in the least!! I also don't like the Aussie console look, as it looks like a pimple on a horses ass, and it isn't going to work for me. I want a console that spans the full length of the current dash. Starting on the left and working right..... there is a useless indentation on the passenger side where the airbag would be ( I don't have a passenger air bag ), so I wanted to form a small open cubby hole there, and where the current dash rises to the air vents have space to fit my EGT gauge and a boost gauge or even my Vhf radio to free up space where it sits at the moment. It can then continue over the instrument cluster and down to the "A" pillar at the drivers side.

Now how the hell am I going to make it...... :think: :think: :think: ... :eureka: :eureka: Many years ago I used to DJ ( Mobile Discos ), yes with Vinyl..... before CD's came into play. Myself with 2 other mates, were often tinkering with speaker boxes and odds and ends, and often had to use a little expanding foam ( I think it was called "Sista").... anyhow, I was thinking ( yeah scary thought :think: ), this stuff would set hard enough to be sanded and painted !!!

My proposal on how to do this...... I'm going to get some thick plastic sheeting and lay it down on the dash. Then do the same with the windscreen and up the A pillars to basically create a bathtub. This will give me the basic shape of the contours of the dashboard. Once set I will simply ( hopefully ) lift the set foam form out the Patrol and then cut and sand away what I don't want, and cut out cavities for the various gauges, and of course ensure there is space behind to allow air to move for the windscreen defrost.

Then once the desired shape has been achieved, the next issue would be "what do I cover this with?". I would love to get a piece of grey suede leather and mould it to the contours of the foam console. However here is my problem. How the heck do I get suede to form over this?? The other option would be to use a vinyl , but again my issue or concern is the reflection on the windscreen, but know the moulding will go a lot easier over the contours with a heatgun and genkem adheasive, but still tricky none the less. Any ideas on this would be welcome. Also where does one even buy grey suede leather??

Fixing the new console onto the dash will have to be with some holes drilled into the dash with a nut and bolt with big washers. It doesn't have to be tight but must just hold firm.

Any suggestions or advice will be welcome....
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Re: Custom GU dash mod for extra guages

Post by Kagiso II »

JJ's AutoSound [Kempton Park] does amazing things with foam/fibre [saw a Chev C10 he modernised to futuristic dash. -- blerri amaaaaaaaaazing.
Last edited by Kagiso II on 27 Jan 2014 14:12, edited 1 time in total.
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Re: Custom GU dash mod for extra guages

Post by ricster »

yeah, some of these guys can do some real nice work. I just thought it would be fun to try myself first. I first thought of building a box out of Bolster wood and then covering that with thin HD foam and then a suede leather or vinyl. But the dash contours of the GU ( 1998 - 2004) are a bit of a nightmare.
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Re: Custom GU dash mod for extra guages

Post by Grant »

What this space.

I am busy making a box on top of the center console so I can move my radio up and fit the mad man gauge in as well.
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Re: Custom GU dash mod for extra guages

Post by ricster »

Yip, that's where the GQ's have the advantage.... the dash is square so the console look good!!

Looking forward to seeing that my friend and the door panels !!
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Re: Custom GU dash mod for extra guages

Post by Tinus lotz »

Cedric
Your foam plan can work provided you give the plastic a good coat of cobra polish .other wise it will stick to it . Just test to see that the foam doesn't eat the plastic ...imagine the foam in your airvents ect...what about some good polistirene???? Then you can cut and glue ect till you are happy ? Afterwards piant with woodglue make fiber glass mold and bobs ur uncle?
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Re: Custom GU dash mod for extra guages

Post by ricster »

I'll try the cobra polish route definitely. I was planning on laying a thickish plastic sheet down on the dash top first as wrinkle free as possible, so even if the plastic does stick to the underside of the foam is won't be a major problem.

I've never worked with fibreglass before, so that's why I thought just using the hardened foam as a form would be sufficient. However using the fibreglass can allow for a better fixing of the gauges etc. Going to do more research on this.

Still looking for ideas as to how to cover the console in suede though.... :think: ..... can one soak the suede in water and stretch it around the contours? and How does one glue it to the foam/fibreglass?..... :think:
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Re: Custom GU dash mod for extra guages

Post by Alex Roux »

Hi Cedric

Why don't you go for this kind of gauge set in stead?
http://www.ebay.com.au/itm/Pillar-Pod-2 ... 41793d2e01

Or do you like the look of a rally car?
Too many gauges?
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Re: Custom GU dash mod for extra guages

Post by ricster »

I am not a fan of the pillar pods... and I think that there will be some advantage to cool the air blowing through the vents as the dash temp will be reduced by the addition of something on top. I would like to have my EGT gauge higher up on the dash as at the moment I have to squint down to where the cigarette lighter is to see the temps. I also want to fit a boost gauge, as well as a battery voltage gauge. I also want to see if I can get swambo's Garmin to fit in there somehow, that's out of the direct sun when driving. I like the rally car concept !! my Uncle was a rally driver in an old Ford Escort, and I remember all the pods with gauges ..... ha ha ha.
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Re: Custom GU dash mod for extra guages

Post by biggles »

I know that car install places do pods all the time. I am looking to relocate the madman and oil pressure guage. They are currently mounted in the cubby above the radio.

If I can organise an a pillar pod would anyone be interested? They will first make a mound and the do Fiberglass impressions. If it has a flat section you could cut out the desired size holes.
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