Hi Guys,
A while back while attempting the "Chuck Norris se balle" at the Vaatjie trail (on a wet rainy day) I engaged my diff lock - but when I went up the hill (muddy slope), the rear wheels started spinning and I heard a terrible "grr grr grr" noise - like gears not engaging and slipping!!
Long story short - the Monday my car went off to Clyde's Auto & Diff specialist - they put my trol on "bokkies" and I had to engage 4wd and diff lock - the results were not good!!

The light on the dash indicating diff lock engaged was flickering and they managed to stop the one back wheel while the diff was supposed to be in the locked position. In forward motion that same "grr grr" sound could be heard - very troubling!!!!

However when in reverse gear they were not able to stop either one of the back wheels and the diff lock engaged light on the dashboard also came on, indicating that the diff was indeed locked.
Another long story short - the diff was stripped and with the diff lock removed, they found the following - see images:
Note the chipped away part on the two sets of teeth opposite each other. That at least explained the diff lock engaging in reverse but not forward motion - but still not good news!!!
I did not want to take changes of having it rebuilt and hardened - so I decided to go the new parts route - almost to my own bankruptcy!!!

R8 267-02 later

I drove the Patrol out of there again - luckily I have a Motorite warranty - and they paid 50% of the costs!!!

However - NOBODY really knows what happened there - but at least my Patrol now has a brand new rear diff lock - so I can go do some serious

again
Long story short - I think Tjaart or someone else also mentioned - do not use your diff lock unless really necessary and only engage it when the vehicle is not moving (or at least within manufacturer specs)!!!

No matter what failsafe features are installed in a vehicle - failsafe systems can also fail - the "unexplainable" can happen - which could lead to detrimental effects and costs - which we all would rather avoid!!!!

- for what it is worth!! - Hope anyone can learn something from this!!
